Xmas, Coffee & Holes (lots of holes)

Christmas message time I guess. Lots of them about so I’ll try to be different. Once upon a time before I did EDM Models as a full-time escapade Christmas & New Year was a break from the day job but rarely restful. It usually consisted of the minimum time possible spent doing family Christmas stuff and the earliest possible escape to North Wales.

In the past I have driven the boxing day trains, rebuilt loco’s valve gear and organised epic working parties to build complete double engine superstructures in ten days flat. More recently it’s been a case of making and packing orders right up to the last minute for all those `proper blokes’ who’ve left their shopping to the last minute.

Bad news for `proper bloke’ this year, the old days are back. Its already too late for anything that’s not on a shelf as I am not doing any more installs or manufacturing before the New Year. Tuesday the 20th is the absolute last chance you have for `in stock’ items as Christmas in Wales beckons.

I will wish you all a Merry Christmas and a Happy New Year and I look forward to all sorts of new stuff in 2017.

OK, so now on to the coffee nonsense. Well it started with a picture on Facebook of this bit with just the caption `Sneaky Peaky’. Friends in the know then commented and the 2nd one was “Taken during your coffee break…?” which was quite a clue really.

Not for some though as the following guesses were way cold.

 

Due to a pressing appointment with a pub in Wolverhampton the guessers were left hanging for a day but were eventually given another clue.

 

This gave the game away and the first response correctly sussed the clues out.

 

 

 

The crankshaft is part of the engine fastened to the boiler of the Head Wrightson Coffee Pot that runs at Beamish Museum.

Last summer a boiler tube failed and to get the engine returned to service for this season the boiler was lifted and sent away to the Severn Valley Railway for re-tubing.

It returned on Friday 16th December collected by the lorry that has taken Glyder’s boiler for attention.

The lorry carrying it is equipped with a Hiab crane which first lifted it to the ground where the transport cradle and other bits that stick out were removed before then being lifted into the frames. There’s quite a bit of commissioning work needed to put it back together but it should be running next season.

 

 

 

So why did I make the special trip to see this?

I’ll just leave you this clue

 

 

 

Finally, holes. Lots of holes!   The last episode of this blog showed our tacked together new body for the granite tipper with the comment “Lots of holes now need to be drilled”.  With me making a trip up to Beamish and Matt working in the evening driving a Christmas tram we declared the afternoon a mini BINGE working party and made a start on the holes.

The angles we tacked into the bottom of the hopper were marked for drilling in key locations and then removed from the wagon. Some dodgy maths sorted the spacing for the rivets and more positions were marked and centre popped.

The angles were then set up in the radial arm drill and drilled through.

At the end of the day we got the angle back in the body and clamped in place with some bolts ready for the holes to be drilled through into the plate work. 80 holes done, plenty more to do but hot rivetting gets closer.

On a BINGE

Once a upon a time a binge might have included excessive drinking but not these days. Not for me anyway.  So, “what are you on about?” I hear you say.

lillaBINGE in the way of needing an acronym for everything refers to Beamish Industrial Narrow Gauge Engineers. BINGE is the volunteer group that works on the narrow gauge railway at Beamish Museum in County Durham under the leadership of the Keeper of Transport. Its not a tremendous coincidence that the majority of us are also Festiniog Railway Volunteers or that the Beamish Railway has operated, on loan, assorted examples of the smaller FR motive power.

Less well known, probably, are the restoration efforts of the group. Again these are a mostly a collaboration with the FR, this time with the Heritage Group. The FRHG vols have restored an impressive array of slate waggons for the gravity train with a load more wagons still to be restored. Having tired of doing some waggons more than one all their recent activity has been directed towards building a toy box to keep the toys in. This is a really impressive shed now approaching completion.

toyboxIt is a very splendid facility that should mean waggons get overhauled just the once and then, stored out of the weather, they should only need TLC for many years to come.

That said the line of un-restored waggons is long and will take a long time to work through the pending line.

As a result a deal has been done for four granite waggons and a ballast tipper to come to Beamish.

granite-1img_0102

 

 

 

 

 

 

The deal is something along the lines of “you do the upper works up and you can use them for a bit” [there is a formal deal in place for their restoration, loan and return] These two photo show you what arrived. In one you can see the four granite waggons which are slate wagons with boxed in bodies fitted so they can carry stone whilst the foreground of the other shows the very moth eaten side tipper.

As delivered they were only used very sparingly as a major area to be worked on is refurbished couplings. Moving them involved some avant garde innovation. It wasn’t quite blue hairy string but it was close.

granite-2

 

One wagon (978) has been tackled and completed so far. This involved completely stripping it down, removing the granite extensions and boards then then refurbishing everything bar the wheelsets and axleboxes.

We’re not doing the wheelsets because our line is proper 2ft whereas the FR is 1’11 5/8″ and the worn (knackered) profile suits us. The FR waggon gang has evolved from making the best wagon out of several knackered ones and has cast new wheels and has stocks of CNC machined axles so they’ll get a wheel overhaul on their return to Wales.

done

 

978 was completed in time for the 2016 Great War Steam Fair in April. Seen here in the workshops it was moved down to the railway for the steam fair and ended up carrying timber rather than granite.

 

tipper

With one granite done it was decided that the next one to be done would the steel bodied side tipper #830.

As you can see in these photos its looking a bit worse for wear as it arrived. Its now been moved from the running line up to the workshops.

[Beamish is a bit like a model railway with the historic public areas where we try to keep things in character but then off scene in the fiddle yard there are modern and well equipped workshops]

 

scrap

 

Like most things it had to get worse before it could get better!

Reduced to just the chassis and even on that bit several bits need patching or replacing. The floor varied from see through to non existent.

 

 

needle-gun-and-grinder

 

There was much needle gunning and wire brushing of bits as well as cleaning of parts ready to re-use. Plan “don’t touch the wheels and bearings” has gone out of the window with waggon #2 in the restoration. We’ve found that 830 has one bearing so worn the wheel flange rubs on the floor so, not wanting it to wear through our new floor it’ll be getting new whitemetal poured in and machined.

All this destruction was our early November working party.

For the late November bash there were only two and a half of us (one doing half a day rather than a short person) and we managed to do something a bit less destructive

All the bits of the wagon that are being re-used have been grit blasted and primed and then given a further coat of paint. New steel has been bought for the floor and the hopper and we’ve started making the new hopper. In the pictures its been tack welded together and the angles temporarily bolted to it. Lots of holes now need to be drilled through these parts as well as a load of holes in the new floor which should keep the last WP before Christmas busy as we’re aiming for a hot riveting session early in the new year.

At the moment we don’t have an operational steam loco but that should change during 2017.  More about that in another post sometime.